Screw Element air end repairs

Screw Element air end repairs

1.Run-out of the shaft seal and sealing rings, and as result, oil leaks. Insufficient quantity of the oil will not cool the air and bearings lubricant enough, and will be the case of equipment break, and as result will not lubrucate of the rotors effective and air overflows from the screw coils, that reduce the performances of the screw compressor.

2. Bearing run-out is a reason of changing screw alignment, changing the gaps (increasement and decreasement).

At best, the efficiency will be decrease (in case of the end gap increase), at worst, air end blocks because of welding the rotors to the housing of the screw unit (in case of end gap decrease) and block because of changing the rotors alignment.

 3. Burrs on screws.

At first it increase the load on bearings (bearing run-out increasing, power loss), then the open space for the contact is appear occurs the air end block. The similar result can be reached after certain time of noise inside the air end without any reaction from the personnel side.

 

Gap and rotor alignment adjustment is released with using special tool, due to the highest efficiency of the air end and long lifetime of the  unit is providing. The gaps adjustment are in certain ranges, which provides high efficiency.

If during compressor operation the gaps (for example, end gaps) will be adjust less than minimum value of the range, rotors heat, metal expands and it is a reason the rotor and housing contact. As rotation speed is high, shortly metal weld.

Then the screw unit can be just utilize. If the gaps are higher than maximum value of the range, efficiency decreases because of air-oil mixture leaks,  as well as parameters of the cooling element and rotor lubricant are changed, that prevent  to decrease the air end lifetime.

Our company repairs the air end of the following repaired air end.: Boge, Atlas Copco, Sullair, Kaeser, Gardner Denver, Hydrovane, Ingersoll Rand, Kaeser,  etc. for the air end following types.

We provide warranty terms for repaired air end.

 

 

Atlas Copco Screw Compressor Air End Repair Service (Mechanical and Electrical) Pan India

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₹ 65000 / Piece Get Latest Price

Product Brochure
Service TypeAir End Repair (Mechanical & Electrical)
Service DurationOn-site / Pickup & Delivery
Compressor TypeScrew Compressor
Voltage10 HP to 500+ HP Compressors
Compressor TechnologyScrew
Motor Power2–5 Days (depending on condition)
Mode Of RepairingMechanical + Electrical
Service ModeSuitable for 220V / 440V Industrial Systems
Location/CityPan India
Discharge Pressure10 bar
Air Compressor ModelAtlas copco Ingersoll rand Chicago Pneumatic Elgi Screw
BrandAtlas Copco

Minimum order quantity: 1 Piece

We provide specialized Air End Repair Services for Atlas Copco Screw Air Compressors across Pan India. Our expert team handles both mechanical and electrical repairs, ensuring complete restoration of compressor performance.

Air end being the core of the compressor, we perform bearing replacement, seal replacement, rotor inspection, alignment, and precision reassembly, followed by proper testing. Our service helps improve efficiency, reduce power consumption, and extend equipment life.

 

We offer fast turnaround time and reliable service support for all industrial applications.

Screw Element Reconditioning Service for Atlas Copco, Ir , ELGi, cp , Kaeser

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₹ 70000 / Piece Get Latest Price

Product Brochure
Service TypeScrew Compressor Element
Service Duration2-5 days
Voltage220 V
Screw Designall Type Screw Compressor Element Air End
Spare TypeCompressor Oil
TypeScrew Compressor Element Air End
Motor Power5-150 kW
Service ModeOn-site
Discharge Pressure10 bar
Compressor TechnologyScrew
Air Compressor Modelatlas copco compressor Screw
Brandatlas Copco /IR Elgi
Packaging Typebox
Country of OriginMade in India

Minimum order quantity: 1 Piece

We provide professional Screw Element Reconditioning Services to restore the performance and efficiency of your air compressor elements.

Over time, screw elements face wear, clearance issues, and efficiency loss. Our advanced reconditioning process includes complete inspection, cleaning, bearing replacement, seal replacement, rotor correction, and precision reassembly, ensuring your element performs like new.

This service helps you save up to 50–70% cost compared to new element replacement, while maintaining optimal air output and efficiency.

We support major brands like Atlas Copco, Ingersoll Rand, ELGi, Chicago Pneumatic, and Kaeser.Features:

 

Sturdy construction

Fine finishing

Abrasion resistance

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Contact Us

Naresh Kumbhare (CEO)
Bhawani Sales And Services
Plot No.- 43, Vandemataram 3 Industrial Estate, Near Ambuja Cement Godown, Kathwada Singarva Road, Kathwada, Ahmedabad - 382430, Gujarat, India

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